Running On Gas
+4
Julia
Vapor
hughb
LilyJack
8 posters
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Running On Gas
I've been pondering an awful thing I'm sorry to admit .
I really am considering the feasibility of running mine on Butane, I've been in touch with BIX engineering regarding a ceramic burner to fit and, along with a valve for burner control dependant on steam pressure am starting to look at this as a way forwards for myself.
Any thoughts on this from anyone??
Regards
LilyJack
I really am considering the feasibility of running mine on Butane, I've been in touch with BIX engineering regarding a ceramic burner to fit and, along with a valve for burner control dependant on steam pressure am starting to look at this as a way forwards for myself.
Any thoughts on this from anyone??
Regards
LilyJack
LilyJack- Number of posts : 236
Location : UK
Registration date : 2009-04-01
Re: Running On Gas
HO that it you have spoiled it all now ..But gas well I was thinking to run mine indoors for the first time as not to get him wet or muddy
I do not know ??It would be intresting ..
Good luck and onwards.
I do not know ??It would be intresting ..
Good luck and onwards.
hughb- Number of posts : 575
Age : 54
Location : hertfordshire
Registration date : 2009-03-13
Re: Running On Gas
Go and wash your mouth out and when youv'd done that go and sit facing the corner
Vapor- Number of posts : 384
Age : 114
Location : Isle of Wight (2" Burrell & 5" Duchess ex MW)
Registration date : 2008-06-18
Re: Running On Gas
Good idea for a small engine. Would enable you to keep you pride and joy much cleaner. I was talking to a chap with a engine running on gas and the interesting feature he showed me was that the blast from the engine was not sent up the chimney. What he found was that the pulsing nature of the blast upset the gas burner. Draft was provided by a steam blower that was permanently on.
Julia- Number of posts : 71
Location : South East England
Registration date : 2008-06-17
Re: Running On Gas
Vapor wrote:Go and wash your mouth out and when youv'd done that go and sit facing the corner
LOL
hughb- Number of posts : 575
Age : 54
Location : hertfordshire
Registration date : 2009-03-13
Re: Running On Gas
Julia wrote:Good idea for a small engine. Would enable you to keep you pride and joy much cleaner. I was talking to a chap with a engine running on gas and the interesting feature he showed me was that the blast from the engine was not sent up the chimney. What he found was that the pulsing nature of the blast upset the gas burner. Draft was provided by a steam blower that was permanently on.
Cheers for the heads up there Julia, I didn't think about the steam blast, sounds like a little extra plumbing will be required on this route doesn't it but HOPEFULLY nothing too dramatic..
Best Regards
LilyJack
ps: Vapour, I'm always in the doghouse mate, my corners got a beer fridge n SKY tv hehe. The only reason I've been thinking about gas is not to keep the engine clean but to make it easier to HOPEFULLY maintain a reasonably constant pressure below the blow off point, have greater near automatic burner control, use less water and so give me more time to actually learn/operate my engine. Buttttttttt, we'll see eh
Righty, beer time.
LilyJack- Number of posts : 236
Location : UK
Registration date : 2009-04-01
Running on gas
Running your engine on gas ticks all the boxes when you have your sensible hat on! however one of the joys of running a steam engine is managing the fire and getting as much as you can from it, that will be missing from the experience. Happily there is a cure in that you can move onto a 4" Burrell!
Happy steaming
Steve
Happy steaming
Steve
Steve Traill- Number of posts : 800
Age : 67
Location : Illogan Redruth Cornwall
Registration date : 2008-06-29
Re: Running On Gas
interesting thought..
The Ffestiniog railway in north wales ran there Locomotives on oil for many many years... they used steam to atomise the oil as it travelled through a spiral (burner) in the middle of the firebox, there was no grate but tubes to supply air, it was then set fire to and gives a very good fire.. the oil is controlled by a valve and so it the amount of atomised steam.. as the driver opens up the reg the fireman instead of shoveling coal turns up the oil and steam to the fire making the flame bigger and producing more steam... when he shuts off the oil and steam need turning down as the fire can go out and the black smoke out the chimney stinks!... it's a very good system and helped on the double fairlie loco's were the boiler runs through the middle of the cab and there are two boilers and two firebox's to deal with.. BUT! there have been a few smokebox doors blown clean off in the past when gasses ignite in the wrong place! at the wrong time... it's also pretty scary when your clanking your way up the line needing all the steam you can get and then suddenly the fire would just go out! one second fire the next nothing! this is then followed by the driver shouting at you to get the thing ignited again.. a flaming rag pocked down the fire hole normaly sorts it out..! due to oil prices they have gone back to coal now....
http://www.martynbane.co.uk/modernsteam/smcmahon/oilfiring/ofsotwng.htm
There wa also the gas producer combustion system.. still used coal but burnt the gases given off from heating the coal.. here's some info taken from http://www.martynbane.co.uk/modernsteam/pg/linda/sldfr.htm
A portion of the exhaust steam is piped to the ashpan, where it mixes with the primary air. This cools the firebed below the ash fusion temperature and prevents the formation of a clinker. Additionally, it reacts chemically with the coal, producing gas which is burnt in the secondary air. The fraction of heat liberated in the combustion zone is therefore increased and so the amount of secondary air which can be admitted. The firehole door is also used to deflect air into the main combustion gas stream which is directed by an extended arch.
I'm not sure if this system has been used on models but I think it could well be doable but a hell of allot of work to get right..
once you have steamed your engine on coal few times you'll find it easy and you'll still get that nice smell!! mmmmm
Jo
The Ffestiniog railway in north wales ran there Locomotives on oil for many many years... they used steam to atomise the oil as it travelled through a spiral (burner) in the middle of the firebox, there was no grate but tubes to supply air, it was then set fire to and gives a very good fire.. the oil is controlled by a valve and so it the amount of atomised steam.. as the driver opens up the reg the fireman instead of shoveling coal turns up the oil and steam to the fire making the flame bigger and producing more steam... when he shuts off the oil and steam need turning down as the fire can go out and the black smoke out the chimney stinks!... it's a very good system and helped on the double fairlie loco's were the boiler runs through the middle of the cab and there are two boilers and two firebox's to deal with.. BUT! there have been a few smokebox doors blown clean off in the past when gasses ignite in the wrong place! at the wrong time... it's also pretty scary when your clanking your way up the line needing all the steam you can get and then suddenly the fire would just go out! one second fire the next nothing! this is then followed by the driver shouting at you to get the thing ignited again.. a flaming rag pocked down the fire hole normaly sorts it out..! due to oil prices they have gone back to coal now....
http://www.martynbane.co.uk/modernsteam/smcmahon/oilfiring/ofsotwng.htm
There wa also the gas producer combustion system.. still used coal but burnt the gases given off from heating the coal.. here's some info taken from http://www.martynbane.co.uk/modernsteam/pg/linda/sldfr.htm
A portion of the exhaust steam is piped to the ashpan, where it mixes with the primary air. This cools the firebed below the ash fusion temperature and prevents the formation of a clinker. Additionally, it reacts chemically with the coal, producing gas which is burnt in the secondary air. The fraction of heat liberated in the combustion zone is therefore increased and so the amount of secondary air which can be admitted. The firehole door is also used to deflect air into the main combustion gas stream which is directed by an extended arch.
I'm not sure if this system has been used on models but I think it could well be doable but a hell of allot of work to get right..
once you have steamed your engine on coal few times you'll find it easy and you'll still get that nice smell!! mmmmm
Jo
northburrell- Number of posts : 197
Location : edinburgh
Registration date : 2008-10-15
Re: Running On Gas
.[/quote]
LilyJack
ps: Vapour, I'm always in the doghouse mate, my corners got a beer fridge n SKY tv hehe. The only reason I've been thinking about gas is not to keep the engine clean but to make it easier to HOPEFULLY maintain a reasonably constant pressure below the blow off point, have greater near automatic burner control, use less water and so give me more time to actually learn/operate my engine. Buttttttttt, we'll see eh
Righty, beer time. [/quote]
Hi Alan
I have given this a lot of thort ...As for me I will stay with the steam ......BUT look at it this way.
1 You have made the coin for your engine Lots of work
2 You put all the hours in to makeing it some good some bad
3 You got over the probs or barraors and made it Well done
4 If some one says you can not do this then just say wach me { Pretend there is a wasp on them}
Good luck and see you at some point
Hughb Big bugger
LilyJack
ps: Vapour, I'm always in the doghouse mate, my corners got a beer fridge n SKY tv hehe. The only reason I've been thinking about gas is not to keep the engine clean but to make it easier to HOPEFULLY maintain a reasonably constant pressure below the blow off point, have greater near automatic burner control, use less water and so give me more time to actually learn/operate my engine. Buttttttttt, we'll see eh
Righty, beer time. [/quote]
Hi Alan
I have given this a lot of thort ...As for me I will stay with the steam ......BUT look at it this way.
1 You have made the coin for your engine Lots of work
2 You put all the hours in to makeing it some good some bad
3 You got over the probs or barraors and made it Well done
4 If some one says you can not do this then just say wach me { Pretend there is a wasp on them}
Good luck and see you at some point
Hughb Big bugger
hughb- Number of posts : 575
Age : 54
Location : hertfordshire
Registration date : 2009-03-13
Re: Running On Gas
runs after big bugger coz can see wasps
Yeah mate I know what you're saying and I'm still waiting for a response from BIX for the burner but have read up some more on other sites, and I also agree with others comments on the "smell" of it all, that'll absolutely be the way forwards for me next project (that being a 4") but I'm kinda set on "having a go" with this gas milarky, if it doesn't work out for me I can always chuck me beans in it n light her up so either way, she's going to steam up
Regards...
LilyJack aka lanky racing snake
Yeah mate I know what you're saying and I'm still waiting for a response from BIX for the burner but have read up some more on other sites, and I also agree with others comments on the "smell" of it all, that'll absolutely be the way forwards for me next project (that being a 4") but I'm kinda set on "having a go" with this gas milarky, if it doesn't work out for me I can always chuck me beans in it n light her up so either way, she's going to steam up
Regards...
LilyJack aka lanky racing snake
LilyJack- Number of posts : 236
Location : UK
Registration date : 2009-04-01
Re: Running On Gas
Hi
Good luck with it
Good luck with it
hughb- Number of posts : 575
Age : 54
Location : hertfordshire
Registration date : 2009-03-13
Re: Running On Gas
Well so far, BIX eng have done a wonderful job in contacting me after my many requests for information (THEY HAVEN'T BOTHERED) so the venture still continues on a very open sheet of paper, am now considering buying 2 smaller burners and bastardising them into one unit with a bit of T.I.G ing or silver soldering up, am thinking that a twin jet feed via a T-piece may well assist ie : less chance of flame-outs n such. Watch this space........
LilyJack
LilyJack
LilyJack- Number of posts : 236
Location : UK
Registration date : 2009-04-01
Re: Running On Gas
Or....... some coal and shovel!!!!!
just joking hope it works out for you mate..
keep us informed..
Jo
just joking hope it works out for you mate..
keep us informed..
Jo
northburrell- Number of posts : 197
Location : edinburgh
Registration date : 2008-10-15
Re: Running On Gas
Now that is funny Jo That has made my day
But yes good luck
But yes good luck
hughb- Number of posts : 575
Age : 54
Location : hertfordshire
Registration date : 2009-03-13
Re: Running On Gas
Just thought I'd pop in an update on sourcing etc for this gas runnin stuff.
I've managed to "aquire" some information regarding scale drawings for burners to run off of Butane etc and they've successfully been used on 2 an 3" loco's so I'm gonna be gettin some brass n bits n bobs n hopefully next night shift I'm going to start making the gas manifold up and burners, these include full detail of jet sizing and rich/lean burning and rectification..
Would be nice to know what kind of BTU's the boiler requires to get up to max steam but these little beauties kick out about 8'000 at max pressure of 10psi which is a sod all level of pressure and can suitably drop down to under 1psi for idle burning so I'm thinking with a little tinkering with the steam/gas reg valve, this juuuuuuuuuuuust may be now viable.
Will keep you updated here n there as the project starts moving forwards.
Incidentally, BIX was a no no as was ceramic burners as the BTU's weren't near enough, that and they never had the decency to get back to me with any info whatsoever but patience is a virtue aint it
Regards
LilyJack
I've managed to "aquire" some information regarding scale drawings for burners to run off of Butane etc and they've successfully been used on 2 an 3" loco's so I'm gonna be gettin some brass n bits n bobs n hopefully next night shift I'm going to start making the gas manifold up and burners, these include full detail of jet sizing and rich/lean burning and rectification..
Would be nice to know what kind of BTU's the boiler requires to get up to max steam but these little beauties kick out about 8'000 at max pressure of 10psi which is a sod all level of pressure and can suitably drop down to under 1psi for idle burning so I'm thinking with a little tinkering with the steam/gas reg valve, this juuuuuuuuuuuust may be now viable.
Will keep you updated here n there as the project starts moving forwards.
Incidentally, BIX was a no no as was ceramic burners as the BTU's weren't near enough, that and they never had the decency to get back to me with any info whatsoever but patience is a virtue aint it
Regards
LilyJack
LilyJack- Number of posts : 236
Location : UK
Registration date : 2009-04-01
Re: Running On Gas
LilyJack wrote:.
Will keep you updated here n there as the project starts moving forwards.
Incidentally, BIX was a no no as was ceramic burners as the BTU's weren't near enough, that and they never had the decency to get back to me with any info whatsoever but patience is a virtue aint it
Regards
LilyJack
Hi LilyJack
The best thing I can think of is Maxtrax As thay do a range of engines ....But as for not getting back It is then my duty to inform them that thay lost out big time ........But that is just me .....
Good luck and do keep it comeing
hughb- Number of posts : 575
Age : 54
Location : hertfordshire
Registration date : 2009-03-13
Re: Running On Gas
Righty,
Got myself a nice little piece of 2"x1" s/s box section for the gas manifold giving me approx 1" clearance around the firebox wall, brass hex and round both 9/16" delievered along with microdrills (try 0.65mm for jetting) , a pin chuck and a few odds n sods sooooooo I'll get some pictures up of the machining process as and when I can. The basic plumbing for this is pretty simple (which is handy cuz I'm simple too), the crappiest job's gonna be drilling the jet sizes, there'll be a total of 6 burners (still considering 2 central ones sitting slightly higher but I'm gonna wait n see how it goes during the assembly process), this will give approximately 6-8000 BTU's on Butane. This has been proven to be more than enough for both 2" and 3" copper boilers.
Regards
LilyJack
Got myself a nice little piece of 2"x1" s/s box section for the gas manifold giving me approx 1" clearance around the firebox wall, brass hex and round both 9/16" delievered along with microdrills (try 0.65mm for jetting) , a pin chuck and a few odds n sods sooooooo I'll get some pictures up of the machining process as and when I can. The basic plumbing for this is pretty simple (which is handy cuz I'm simple too), the crappiest job's gonna be drilling the jet sizes, there'll be a total of 6 burners (still considering 2 central ones sitting slightly higher but I'm gonna wait n see how it goes during the assembly process), this will give approximately 6-8000 BTU's on Butane. This has been proven to be more than enough for both 2" and 3" copper boilers.
Regards
LilyJack
LilyJack- Number of posts : 236
Location : UK
Registration date : 2009-04-01
Re: Running On Gas
HI
OK sound good I geuss so good luck ........ Looking forwards to the pics
OK sound good I geuss so good luck ........ Looking forwards to the pics
hughb- Number of posts : 575
Age : 54
Location : hertfordshire
Registration date : 2009-03-13
Re: Running On Gas
HI Alan
Is this what you will be doing with your engine
That is the running.
https://www.youtube.com/watch?v=ZExQb3-XF30&feature=related
Is this what you will be doing with your engine
That is the running.
https://www.youtube.com/watch?v=ZExQb3-XF30&feature=related
hughb- Number of posts : 575
Age : 54
Location : hertfordshire
Registration date : 2009-03-13
Re: Running On Gas
Just a few pics for anyone thats interested. Showing basic progress from the 9/16" round and hex to the burner bodies and the burner heads which have yet to be slotted out to 0.050" n those gas jets were such a joy to drill out
Now at this stage, I've decided on making small locking nuts because the inside of the head needs a clearance of 0.050" to the top of the burner body once screwed on, so I can now set them and lock them off,You can also see the air port holes drilled through the body as well.
The last job for the burners themselves is to slot them which aint gonna be done today coz it's beer o'clock again (Sunday )
Regards
LilyJack
Last edited by LilyJack on Sun 07 Mar 2010, 4:21 pm; edited 1 time in total (Reason for editing : Updating pictures and further editing requirements.)
LilyJack- Number of posts : 236
Location : UK
Registration date : 2009-04-01
Re: Running On Gas
I have worked on natural gas fired boilers, and in one case they had to put baffles in the furnace as the steam temperature was too hot and uncontrollable. On every boiler I operated, the furnace was squeaky clean. Even after 12months firing. Good on you for doing this, I know you will not get the burning coal smell but at least your maintenance time will be vastly reduced. Interested in seeing how you go. Steam modellers in USA are big on LPG firing. Chris
chrisnchrisroberts- Number of posts : 123
Location : Blackbutt, Queensland, Australia
Registration date : 2008-10-31
Re: Running On Gas
Where'd you think my research led me Chris , the interwebs a wonderful thing, so's a really nice chap from an engineering company that gave me a name or two to check up on.. and who had the decency to ring and then email the info, the company name, the web links and all drawings I'll gladly share once I've proven the system. No point in doing so now if it's going to turn into a pig in a poke.
It's not so much to keep a nice clean engine, it's more to do with the firebox being so small it'll be (in my opinion only) a fiddly arsed job keeping a good fire going in a consistant manner, the plus side is yes it's clean, I'll save a shed load of water not having to see the exhausted steam from the cylinders going to atmosphere, I can divert that to a condensing resevoir to recycle it, the burner HOPEFULLY will be pretty much self-controlling flame wise via the atenuator valve, I can see this being a bit of a sod to set up ie: fine tune, but once it's done it's done. It's a simple case of ease of use is primarily the reason. I have a few reservations on the power they'll kick out and the quality of the flame but I'll stick in a grub screw through the jet entrance if I need to to have further gas/air mixture control, as I said, I forsee a bit of sodding about but I think it'll work out well in the long run. We'll see eh
Regards
LilyJack
It's not so much to keep a nice clean engine, it's more to do with the firebox being so small it'll be (in my opinion only) a fiddly arsed job keeping a good fire going in a consistant manner, the plus side is yes it's clean, I'll save a shed load of water not having to see the exhausted steam from the cylinders going to atmosphere, I can divert that to a condensing resevoir to recycle it, the burner HOPEFULLY will be pretty much self-controlling flame wise via the atenuator valve, I can see this being a bit of a sod to set up ie: fine tune, but once it's done it's done. It's a simple case of ease of use is primarily the reason. I have a few reservations on the power they'll kick out and the quality of the flame but I'll stick in a grub screw through the jet entrance if I need to to have further gas/air mixture control, as I said, I forsee a bit of sodding about but I think it'll work out well in the long run. We'll see eh
Regards
LilyJack
LilyJack- Number of posts : 236
Location : UK
Registration date : 2009-04-01
Re: Running On Gas
Here's where I'm now up to, hopefully this evening on me nightshift I can start assembling into the manifold ready for testing sooner rather than later ...
You can now see the 0.050" slots cut into the heads, bit of a mind numbing dremmel job slotting them out but it got better as I went along haha..
You can now see the 0.050" slots cut into the heads, bit of a mind numbing dremmel job slotting them out but it got better as I went along haha..
LilyJack- Number of posts : 236
Location : UK
Registration date : 2009-04-01
Re: Running On Gas
WOW mate
You have been working a lot ..WELL DONE :Keep it up and coming
You have been working a lot ..WELL DONE :Keep it up and coming
hughb- Number of posts : 575
Age : 54
Location : hertfordshire
Registration date : 2009-03-13
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